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Our Process for

Cladding a Concrete Staircase

Step 1 - 3D Laser Measurement

The process begins with an advanced 3D laser scan of the entire staircase, including all treads, risers, strings, landings, well openings, and adjoining balconies. This highly accurate scan captures the exact geometry of the concrete structure, eliminating guesswork and allowing us to model every curve, angle, and contour with millimetre precision. This step is vital in ensuring a flawless fit and finish during the later stages of design and installation.

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Step 2 - Production of 2D Drawings & 3D Visualisations

Using the data captured from the 3D scan, our in-house design team creates detailed 2D shop drawings and photorealistic 3D renders of the proposed staircase cladding. These visuals serve as both a technical roadmap for our craftsmen and a valuable visual aid for clients, architects, and interior designers to review and approve before production begins. Adjustments to materials, profiles, finishes, or design elements can be seamlessly incorporated at this stage to ensure absolute alignment with the project’s vision.

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Step 3 - Expert Off-Site Craftsmanship

Once approved, the staircase enters production at our state-of-the-art facility, where our highly skilled tradesmen begin handcrafting each component. Every tread, riser, stringer, and handrail is fabricated with unrivalled precision and care, using premium-grade materials. Combining traditional joinery methods with cutting-edge machinery, we create staircases that are not only structurally sound but also visually stunning—true centrepieces of the home.

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Step 4 - Precision Breakdown & On-Site Assembly

After full dry-fitting and quality checks in the factory, the staircase components are carefully disassembled into manageable sections for transport. Each piece is clearly labelled and protected, ensuring a smooth reassembly process on site. Upon delivery, our expert installation team meticulously installs each component directly onto the concrete base, ensuring an exact fit that mirrors the dry-assembled version created in our workshop.

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Step 5 - Staircase Protection

To safeguard the staircase during the remainder of the building works, we apply a robust and comprehensive protective covering. This includes foam underlay and 12mm ply or MDF sheeting on all treads and risers, as well as custom U-shaped edge protection for the handrails. Metal spindles, if included, are wrapped in breathable mesh netting or durable plastic, providing maximum protection while allowing airflow to prevent condensation or surface damage.

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Step 6 - Final Finishings

If the project requires finishing touches such as staining, painting, or polishing, our team will complete these elements either on-site or in a controlled workshop environment, depending on the finish and conditions. Once applied, the staircase is re-covered with protective wrapping to maintain its pristine condition until final handover.

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Step 7 - Final Reveal & Handover

Upon completion of all surrounding works, we return to carefully remove all protective coverings, revealing your fully transformed staircase. This final step is always a moment of pride—for both our clients and our team—as the craftsmanship, precision, and elegance of the finished product are put on full display. The result is a seamlessly clad staircase that feels entirely bespoke, refined, and built to last.

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TESTIMONIALS

Client Success Stories: Hear What Our Clients Say

Aine Sweeney

I have had the great pleasure to work closely with Ryan & his team on a few projects, including my own home. Their attention to detail and engagement from concept, design to installation is second to none...read more

Chris Durham

We approached Bavari initially to make us some bespoke staircases for a house we were renovating. Ryan spent ages on the initial call going through ideas with us. We also needed some bespoke arch top doors and frames in oak...read more

Luis Garcia de Andoin

Bavari were in charge of the stair furnishing for our project, a high-end residential property in London. The project was very complex, with 3 flights of pre-cast concrete spiral stairs with a free-hand design, a nightmare to set out and execute...read more

Nicola Maree

I would like to highly recommend working with Ryan from Bavari Joinery. We recently had a  beautiful oak staircase made for our home which we are really delighted with...read more

Amber Leo

Working with Ryan was an absolute pleasure. I usually don't give reviews but I knew I had to give Ryan one! Here is why...He had some amazing suggestions to add and any time I had queries or doubts my mind was put at ease in seconds...read more

AP Grogan

My wife and I contacted Ryan following a recommendation we received when researching a bespoke staircase. From the outset, Ryan was personable and professional...read more

David Corcoran

From initial design to installation, Bavari were extremely professional. The level of service and their attention to detail is the one area we feel sets Bavari apart...read more

Design Solutions

Meticulously crafted Bespoke Staircases 

Bespoke Curved Staircases

A masterpiece in craftsmanship - Unique by design and stunning in nature. Curved staircases are the perfect combination of specialised skill, impeccable design & refined elegance. From elliptical to helical and traditional to contemporary, curved staircases are our passion and our signature creation at Bavari. 

Bespoke Curved Staircases

Concrete Clad Staircases

Adding Elegance, Warmth and Character to an otherwise cold and austere staircase.

Whether it's custom handrails or a full stair fit-out - Bavari are fully equipped to manufacture the most elaborate handrails and bespoke-shaped stairs to fit your concrete stair to perfection. 

Concrete Clad Staircases

Contemporary Staircases

The perfect harmony of uncomplicated simplicity and subtle detailing from curved stairs or straight stairs to floating stairs or centre spine stairs - our contemporary staircases are perfect for adding a personal touch to your home. With solid sides or open risers, featuring glass or metal, our contemporary staircases are a work of art in modern craftsmanship and design.

Contemporary Staircases

Spiral Staircases

An elegant staircase which is both fashionable and functional. Perfect for small spaces or making big impressions. Our spiral staircases can be custom-built in a range of materials and designs to incorporate metal, glass and timber to create a graceful feature staircase that will look amazing in any home.

Spiral Staircases

Restoration Staircases

Replacing, repairing or restoring - continuing the story of beautiful old staircases with impeccable craftsmanship. Incorporating new with old, we use the latest technology, sustainable materials and a highly skilled workforce mixed with fabulous old designs to create masterpieces to replace and surpass the original products with pride.

Restoration Staircases

Luxury Bespoke Handrails

Whether you want to modernise or update your existing staircase, or decorate a brand new staircase, BAVARI are the perfect choice for creating beautiful luxury handrails to seamlessly blend in or stand out with impeccable craftsmanship and attention to detail. 

Luxury Bespoke Handrails
Custom stairs and luxury handrail by Bavari Stairs

Partner with Bavari

Your Custom and Bespoke Stairs Partner

We work with the best here at Bavari and only take on a limited amount of projects every year. To enquiry about our availability, head over to our enquiry page, enter your information and let a member of the Bavari team reach out to you. 

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